|
电压 |
380V |
| 频率 |
50Hz |
|
总功率 |
跟进用户要求 |
|
产量 |
按用户要求在500-5000kg/h配置 |
|
设备配置 |
（1）溶碱罐；（2）油脂皂化锅；（3）烧碱管阀；（4）水管管阀；（5）蒸汽管阀；（6）配料调和罐；（7）泡花碱罐；（8）列管加热器；（9）真空干燥室；（10）真空造粒机；（11）旋风分离器；（12）高压喷射泵；（13）大气冷凝器；（14）汽水分离器；（15）输送带；（16）三辊研磨机；（17）上下真空出条机；（18）循环潜水泵；（19）切块辊印机；（20）成品输送带；（21）真空泵。 |
|
功能 |
用于生产肥皂，香皂 |
地址：湖南省长沙市洪山路盈安大厦
多项专利发明人王先军 手机：137-8720-2028 手机：195-7316-0288油脂皂化成套生产设备 Oil Saponification Soap Production Equipment
1、油脂皂化设备设计说明 Design Description
本套生产线为从油脂溶化，油脂皂化、盐洗、碱洗、漂色、整理、真空造粒、一次研磨、连续真空双筒双联出条、切块成型（目前国内外最先进工艺）。具有占地少，消耗低、用人少，产品质量稳定等特点，并能生产脂肪酸含量从38%—70%的多种肥皂产品（高、中、低档各类产品）。
This set of production line is from oil melting, oil saponification, salt washing, alkali washing, bleaching, finishing, vacuum granulation, one-time grinding, continuous vacuum double barrel double strip, cutting and forming (the most advanced process at home and abroad). It has the characteristics of less land occupation, low consumption, less employment and stable product quality, and can produce a variety of soap products (high, medium and low-grade products) with fatty acid content ranging from 38% to 70%.
2、油脂皂化设备生产条件 Production Condition
|
产量(kg/h) Capacity |
厂房面积 （m2 ） Area |
厂房高度(m) Height |
用工人数 Labor |
水、电、气消耗量 |
||
|
水耗（m3/h） Water |
电耗(kw/h) Electricity |
气耗（m3/h） Gas |
||||
|
500 |
300 |
4 |
3-5 |
2 |
30 |
2 |
|
1000 |
500 |
4 |
5-8 |
4 |
50 |
4 |
|
2000 |
800 |
4.5 |
8-10 |
6 |
80 |
8 |
|
3000 |
1000 |
5 |
10-12 |
8 |
100 |
12 |
3、油脂皂化设备配置及参数 Equipment Configuration and Parameter
|
设备名称 Equipment |
序号 No. |
参数 Parameter |
数量 QTY |
|||
|
500(kg/h) |
1000(kg/h) |
2000(kg/h) |
3000(kg/h) |
|||
|
溶碱罐 Alkali dissolving tank |
1 |
500L |
1000L |
2000L |
3000L |
1 |
|
油脂皂化锅 Oil saponification pot |
2 |
1000L |
2000L |
4000L |
6000L |
1 |
|
烧碱管阀 Caustic soda pipe valve |
3 |
nil |
nil |
nil |
nil |
1 |
|
水管管阀 Water pipe valve |
4 |
nil |
nil |
nil |
nil |
1 |
|
蒸汽管阀 Steam pipe valve |
5 |
nil |
nil |
nil |
nil |
1 |
|
配料调和罐 Batching mixing tank |
6 |
500L |
1000L |
2000L |
3000L |
1 |
|
泡花碱罐 Effervescent alkali tank |
7 |
500L |
1000L |
2000L |
3000L |
1 |
|
列管加热器 Tube heater |
8 |
380V |
380V |
380V |
380V |
1 |
|
真空干燥室 Vacuum drying chamber |
9 |
3m3 |
4m3 |
5m3 |
6m3 |
1 |
|
真空造粒机 Vacuum granulator |
10 |
500kg/h |
1000kg/h |
2000kg/h |
3000kg/h |
1 |
|
旋风分离器 Cyclone separator |
11 |
380v |
380v |
380v |
380v |
1 |
|
高压喷射泵 High pressure jet pump |
12 |
4kw |
5.5kw |
7.5kw |
11kw |
1 |
|
大气冷凝器 Atmospheric condenser |
13 |
380v |
380v |
380v |
380v |
1 |
|
汽水分离器 Steam water separator |
14 |
380v |
380v |
380v |
380v |
1 |
|
输送带 Conveyor |
15 |
380v |
380v |
380v |
380v |
1 |
|
三辊研磨机 Three roll grinder |
16 |
500kg/h |
1000kg/h |
2000kg/h |
3000kg/h |
1 |
|
真空出条机 Vacuum stripper |
17 |
500kg/h |
1000kg/h |
2000kg/h |
3000kg/h |
1 |
|
循环潜水泵 Circulating submersible pump |
18 |
nil |
nil |
nil |
nil |
1 |
|
辊印切块机 Block cutting roller printing machine |
19 |
500kg/h |
1000kg/h |
2000kg/h |
3000kg/h |
1 |
|
成品输送带 Finished product conveyor belt |
20 |
380v |
380v |
380v |
380v |
1 |
|
真空泵 Vacuum pump |
21 |
380v |
380v |
380v |
380v |
1 |
|
燃气锅炉 Gas fired boiler |
22 |
1T |
1T |
2T |
3T |
1 |
4、油脂皂化设备生产线流程图 Production Line
（1）溶碱罐；（2）油脂皂化锅；（3）烧碱管阀；（4）水管管阀；（5）蒸汽管阀；（6）配料调和罐；（7）泡花碱罐；（8）列管加热器；（9）真空干燥室；（10）真空造粒机；（11）旋风分离器；（12）高压喷射泵；（13）大气冷凝器；（14）汽水分离器；（15）输送带；（16）三辊研磨机；（17）上下真空出条机；（18）循环潜水泵；（19）切块辊印机；（20）成品输送带；（21）真空泵。
(1) Alkali dissolving tank; (2) Oil saponification pot; (3) Caustic soda pipe valve; (4) Water pipe valve; (5) Steam pipe valve; (6) Batching and blending tank; (7) Bubble alkali tank; (8) Tube heater; (9) Vacuum drying chamber; (10) Vacuum granulator; (11) Cyclone separator; (12) High pressure jet pump; (13) Atmospheric condenser; (14) Steam water separator; (15) Conveyor belt; (16) Three roll grinder; (17) Up and down vacuum stripper; (18) Circulating submersible pump; (19) Block cutting roller printing machine; (20) Finished product conveyor belt; (21) vacuum pump.
|
|
|
|
|
|
8-列管加热器 Tube heater |
11-旋风分离器 Cyclone separator |
10-双联精炼造粒机 Granulator |
1-溶碱罐 Alkali dissolving tank |
|
|
|
|
|
|
6-配料锅 Batching pot |
13-大气冷凝器 Atmospheric condenser |
21-真空泵 Vacuum pump |
2-皂化锅 Saponification pot |
|
|
|
|
|
|
9-真空干燥室 Vacuum drying chamber |
14-气水分离器 Steam water separator |
配电柜 Control box |
20-输送带 Conveyor |
|
|
|
|
|
|
16-三辊研磨机 Three roll grinder |
17-真空出条机 Vacuum stripper |
19-电子切块机 Cutting machine |
21-罗茨真空泵 Roots vacuum pump |
5、油脂皂化设备生产原料 Production Materials
|
原料种类 Materials Types |
具体原料 Material Name |
|
动物油 Animal oil |
牛油、羊油、猪油、鸡鸭油、骨油、地沟油等油脂中的任意两种以上 Any two or more of butter, mutton oil, lard, chicken and duck oil, bone oil, gutter oil, etc |
|
植物油 Vegetable oil |
棉子油、葵花子油、棕榈油、椰子油、椰子酸等植物中的任意两种以上 Any two or more of cotton seed oil, sunflower seed oil, palm oil, coconut oil, coconut acid and other plants |
|
其他原料 Others |
烧碱、泡花碱、盐、漂液、香精、皂黄 Caustic soda, sodium silicate, salt, bleaching liquid, essence and soap yellow |
6、油脂皂化设备配件Equipment accessories
管道、阀门：一批
Pipes and valves: one batch
化油池：现场加工
Oil processing pool: on site
7、油脂皂化设备价格 Oil Saponification Equipment Price
7.1：半自动手工作坊式油脂皂化设备价格在15-25万之间（根据用户经济能力以及产量自行选择，本厂依据客户需要提供）；
The investment of semi-automatic production line is about ￥150000-250000.
7.2：全自动油脂皂化设备价格在50-120万之间（根据用户经济能力以及产量自行选择，本厂依据客户需要提供）。
The investment of automatic production line is about ￥500000-1200000 according to different output.
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